This is a professional manufacturer of knitted underwear located in Wenzhou, Zhejiang Province. At the beginning of 2024, the company’s strategy was upgraded, and it planned to provide one-piece shipping services for agents and distributors. Setting up an e-commerce operation team, expanding the plant, integrating resources, and launching without stopping, at the same time, the user found us Ke Warehouse, hoping to deploy a set of e-commerce smart shipping solutions.

The user’s main products are knitted underwear, including spring and summer thin underwear (sets), vest models, short-sleeved models, long-sleeved models, and autumn and winter thermal underwear (sets), cotton models, down models, thickened models; each set of underwear a bag, affixed with the product bar code. To meet the user’s intelligent shipping needs, must solve two problems: 1, the size of the underwear set of different rules, spring and summer models are very thin, the size of the 5 * 20 * 30cm or so, and autumn and winter models are very thick, the size of the 15 * 45 * 55cm or so, which requires the packing equipment can automatically identify the product’s three-dimensional dimensions; 2, the user’s order is mostly a ‘single multi-piece ‘, the traditional manual packing need to print the courier face sheet, workers need to first according to the goods category sub-single, and then single to find goods, the entire picking process is very time-consuming, in the intelligent delivery system we use “after the single”, but also can not achieve ’a single multi-piece In the intelligent delivery system, we use ‘post order’, but it is not possible to achieve ‘a single multi-piece’ in an assembly line fully automatic packing, must be completed before packing each order picking work. To this end, the solution given by Kecang Intelligent is a set of reciprocating intelligent picking system and a set of semi-automatic PE film packing system.


Intelligent order picker has a slim body with a width of only 80cm, covers a small area, with two 60cm light shelves on the left and right with a total of 100 compartments, and can handle a batch of up to 100 orders at a time (can be customised according to customer needs). Users first carry out primary picking according to the batch, place all the goods of the batch in order on the front conveyor belt of the intelligent order picker, and the order picker carries out secondary picking: automatically identifying the barcode of each piece of goods, the system will automatically match to the corresponding order, and the goods will be transported to the corresponding compartment, and after completing the secondary picking, the shelves will be moved away, and then carry out the picking for the next batch of orders.


Move the shelf full of goods to be sent to the front of the automatic packing equipment, take down a grid basket, manually scan all the goods in the basket, stacked neatly placed on the conveyor belt, the system will automatically match the corresponding order, and print the corresponding express delivery face sheet, stacked together in the flow of goods through the sealing and cutting agencies to automatically complete the PE film packaging, through the labeling agencies to complete the face sheet affixed to the final parcels to be sent to flow to the Sorting conveyor belt.


Focusing on e-commerce warehouse automation, Kecang Intelligence provides e-commerce merchants with one-stop smart shipping solutions for picking, packing, posting, and sorting with the most thorough insights into user needs, the leanest machinery manufacturing process, and the most advanced artificial intelligence technology.
